In the traditional sunflower oil production industry, several persistent problems have long troubled manufacturers. Efficiency is a major issue, with many production lines operating at sub - optimal levels. On average, traditional methods may result in an oil extraction rate of only 30 - 32%, leaving a significant amount of oil unextracted. Quality is another headache. There is a high degree of quality fluctuation, with the oil's acid value and peroxide value often failing to meet international standards in up to 20% of batches. Moreover, these traditional processes are highly labor - dependent, which not only increases production costs but also introduces human errors.
Our sunflower oil production solution offers full - process coverage, from dehulling to refining. The process starts with dehulling, where advanced equipment can achieve a dehulling rate of over 95%, ensuring the purity of the raw materials. Then, the sunflower seeds are ground into a fine paste, which is crucial for subsequent oil extraction. The automatic pressing stage uses state - of - the - art technology to increase the oil yield. Our system can boost the oil extraction rate to 40 - 42%, a significant improvement compared to traditional methods.
The extraction and refining processes are also highly automated. Our intelligent control system monitors every step, ensuring that the production is consistent and of high quality. The automation reduces the need for manual labor by up to 50%, significantly cutting down on labor costs.
Our production equipment is made of high - quality, corrosion - resistant materials. This ensures a long service life, even when in contact with highly acidic or alkaline substances. The manufacturing of these machines adheres to strict international standards. For instance, the equipment operates with a vibration rate of less than 0.5 mm/s, guaranteeing stable and silent operation. In terms of production capacity, it can process up to 50 tons of sunflower seeds per day, making it suitable for both small - scale and large - scale producers.
We understand that a successful production line requires more than just high - quality equipment. That's why we offer a comprehensive after - sales service. Our team provides on - site installation and debugging, ensuring that the equipment can start running smoothly as soon as possible. We also offer in - depth operation training for your staff, covering everything from basic operation to advanced troubleshooting.
In addition, we provide customized support. Whether you need to adjust the production capacity or modify certain functions, our engineers can tailor the solution according to your specific requirements.
To demonstrate the effectiveness of our solution, let's look at some real - world examples. One of our clients, a medium - sized sunflower oil producer in Europe, was facing low production efficiency and quality issues. After implementing our solution, their production efficiency increased by 35%. The oil's quality also improved significantly, with the pass rate of oil products rising from 70% to 95%.
Are you also facing similar challenges in sunflower oil production? Don't let inefficiency and quality issues hold you back. Choose our sunflower oil production solution, and you'll be choosing stability, efficiency, and full - scale support. Click here to learn more and take the first step towards transforming your sunflower oil production.